EGR Valve Revision Paccar Daf CF XF

DiPa Code:
EGR596R
OEM Code:
2412200
Brand:
DIPA SPORT
EGR Valve
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Details

WARNING: Before installing the valve in the vehicle, it is essential to clean the entire intake/exhaust system (intake manifold, air hoses, throttle body, FAP/DPF, and all components related to exhaust gas and its recirculation). Excessive presence of carbon residue (soot) inside the valve will cause it to seize, resulting in breakage. Failure to comply with the above operations may result in the voiding of the warranty.

Typical Errors and Defects

Error Codes:
P1482 - EGR valve module, internal error
P1496 - Active engine protection system

Applications
DAF
DAF CF
Model Year of Production Displacement KW HP Cylinders Fuel Type Engine Code
CF 2013-05-01 - 10840 cc 240 KW 326 HP 6 Cylinders Diesel MX-11 240
CF 2013-05-01 - 10840 cc 271 KW 370 HP 6 Cylinders Diesel MX-11 271
CF 2013-05-01 - 10840 cc 291 KW 396 HP 6 Cylinders Diesel MX-11 291
CF 2013-05-01 - 10840 cc 320 KW 435 HP 6 Cylinders Diesel MX-11 320
CF 2013-05-01 - 10837 cc 271 KW 368 HP 6 Cylinders Diesel MX-11 271
CF 2013-05-01 - 10840 cc 210 KW 286 HP 6 Cylinders Diesel MX-11 210
CF 2015-12-01 - 10840 cc 291 KW 396 HP 6 Cylinders Diesel MX-11 291
CF 2015-12-01 - 10840 cc 320 KW 435 HP 6 Cylinders Diesel MX-11 320
CF 2017-05-01 - 10837 cc 251 KW 341 HP 6 Cylinders Diesel MX-11 251
CF 2017-05-01 - 10837 cc 300 KW 408 HP 6 Cylinders Diesel MX-11 300
CF 2017-05-01 - 10837 cc 330 KW 449 HP 6 Cylinders Diesel MX-11 330
CF 2017-05-01 - 10837 cc 270 KW 367 HP 6 Cylinders Diesel MX-11 270
CF 2017-05-01 - 10837 cc 220 KW 299 HP 6 Cylinders Diesel MX-11 220
CF 2017-10-01 - 10837 cc 300 KW 408 HP 6 Cylinders Diesel MX-11 300
CF 2017-10-01 - 10837 cc 270 KW 367 HP 6 Cylinders Diesel MX-11 270
CF 2017-10-01 - 10837 cc 330 KW 449 HP 6 Cylinders Diesel MX-11 330
CF 2019-01-01 - 10837 cc 330 KW 449 HP 6 Cylinders Diesel MX-11 330
DAF XF
Model Year of Production Displacement KW HP Cylinders Fuel Type Engine Code
XF 2017-05-01 - 12903 cc 390 KW 530 HP 6 Cylinders Diesel MX-13 390
XF 2017-05-01 - 12903 cc 355 KW 483 HP 6 Cylinders Diesel MX-13 355
XF 2017-05-01 - 10837 cc 330 KW 449 HP 6 Cylinders Diesel MX-11 330
XF 2017-05-01 - 12903 cc 315 KW 428 HP 6 Cylinders Diesel MX-13 315
DAF XF II
Model Year of Production Displacement KW HP Cylinders Fuel Type Engine Code
XF II 2021-06-01 - 10837 cc 270 KW 367 HP 6 Cylinders Diesel MX-11 270
XF II 2021-06-01 - 12903 cc 390 KW 530 HP 6 Cylinders Diesel MX-13 390
XF II 2021-06-01 - 10837 cc 300 KW 408 HP 6 Cylinders Diesel MX-11 300
XF II 2021-06-01 - 12903 cc 315 KW 428 HP 6 Cylinders Diesel MX-13 315
XF II 2021-06-01 - 10837 cc 330 KW 449 HP 6 Cylinders Diesel MX-11 330
XF II 2021-06-01 - 12903 cc 355 KW 483 HP 6 Cylinders Diesel MX-13 355
Techinical Info

 

The EGR valve with original code 2162360 è a component intended for heavy diesel engines of the DAF group, particularly for the unitsà Paccar MX-13 Euro 6It is an electronic valve for regulating the flow of recirculated exhaust gases, installed on the EGR manifold for active control of nitrogen oxide (NOₓ) emissions. This component è designed to withstand the high temperatures and pressures typical of industrial engines.

Technical specifications

The EGR valve 2162360 has the following main characteristics:

  • Type: EGR control valve with integrated electric actuator
  • Materials: high thermal resistance metal body, treated steel internal parts
  • Actuation: stepper motor with integrated position sensor
  • Control system: electronic control managed by the engine ECU
  • Compatible with anti-pollution regulations Euro 6
  • Equivalent and alternative codes: 2256370, 2128861, 2162359, 2339622

This valve canò be supplied in new or refurbished version, depending on the maintenanceà or replacement needs.

DIPA canò intervene to also revise this component whichì is important for the proper functioning of the engine.

Functionalityà

The function of the EGR valve è is to reduce NOₓ emissions by reintroducing a portion of the exhaust gases into the intake circuit. This allows for:

  • Lowering of combustion temperature
  • Reduction of harmful emissions, particularly nitrogen oxides
  • Greater efficiency in the thermodynamic management of the engine under partial load conditions
  • Collaboration with the SCR (Selective Catalytic Reduction) system to comply with Euro 6 limits

The EGR valve works in synergy with pressure, temperature, and position sensors, and è is an integral part of the exhaust gas after-treatment system.

Brand and model on which the part è is mounted.

DAF

  • CF

All involved vehicles are part of the heavy segment and are intended for national and international transport.

DIPA recommends to always check compatibilityà based on the specific engine code and chassis number.

Defects and causes

The main defects found on the EGR valve 2162360 include:

  • Mechanical blockage of the valve due to the accumulation of soot and particulate
  • Actuator motor failure or failure of the integrated position sensor
  • Internal leaks or seepage between the sealing seats
  • Interrupted communication with the control unit due to electrical circuit failure
  • Thermal cracks or deformations of the valve body, caused by extreme thermal cycles

In the presence of these faults, it is possible toò verify a drop in power, increased consumption, engine warning lights activation, and activation of theà protection mode.

Any associated DTC codes

P1482 - EGR valve module, internal error
P1496 - Active engine protection system

Final conclusions

The DAF EGR valve with OE code 2162360 è a fundamental component of the Euro 6 industrial vehicle emissions control system. Installed on Paccar MX-13 engines, it ensures the reduction of NOₓ emissions through the controlled recirculation of exhaust gases.

DIPA supports customers even in after-sales. Itò can intervene to overhaul these components and restore them to full functionality,àwith cost savings on replacement and a benefit for the’environment thanks to’circular economy.