Repaired Turbo Fiat Alfa Lancia Opel 1.3

DiPa Code:
TRB089R
OEM Code:
55221160
Brand:
DIPA SPORT
Condition:
Remanufactured
Turbocharger Supercharging
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Warnings

ADVICE AND WARNINGS TO FOLLOW BEFORE REPLACING THE TURBO

Before changing the turbocharger, it is essential to fully understand the causes that led to its failure.

The operations described below, are fundamental to avoid a second failure and consequently a warranty claim.

In case of a warranty claim, the execution of these essential replacement/cleaning operations must be demonstrable through an invoice. If they do not appear, the warranty claim will NOT be considered.

 

DEPENDING ON THE IDENTIFIED ISSUE, PERFORM THE FOLLOWING OPERATIONS FOR A CORRECT REPLACEMENT OF THE TURBO.

 

LUBRICATION

- Thorough cleaning and/or replacement of the oil inlet and outlet pipes.

- The turbo failure may have generated metal shavings circulating freely in the lubrication system. Before performing the intervention, replace the lubricating oil along with the respective filter. After the intervention is completed, briefly run the engine to facilitate the removal of impurities and change the oil and filter again.

- Check that the oil pump pickup inside the sump is not clogged. If so, clean thoroughly and/or replace the oil pump.

- Check the efficiency and perform a thorough cleaning of the oil vapor recovery valve.

ASPIRATION ( The turbo whistles during acceleration )

- Check that the air intake hoses of the turbine do not have cracks; if they do, replace them. A small piece of rubber sucked in by the turbo that impacts against the impeller at a speed of 100.000 rpm has devastating effects.

- Change the air filter.

- Clean and/or replace the intercooler and the related hoses.

EXHAUST ( The turbo whistles on release)

- Check the integrity of the internal module of the FAP/DPF/CAT and replace it if necessary. If it is intact perform an internal regeneration/washing.

- Check the efficiency of the EGR valve. Carry out a thorough cleaning of it and the exhaust gas recirculation system ducts.

Details

Supplied without gaskets

Applications
ALFA ROMEO
ALFA ROMEO MITO (955_)
Model Year of Production Displacement KW HP Cylinders Fuel Type Engine Code
MITO (955_) 2009-09-01 - 2018-10-01 1248 cc 70 KW 95 HP 4 Cylinders Diesel 330 A1.000
MITO (955_) 2009-09-01 - 2018-10-01 1248 cc 70 KW 95 HP 4 Cylinders Diesel 199 B1.000
CHEVROLET
CHEVROLET AVEO Hatchback (T300)
Model Year of Production Displacement KW HP Cylinders Fuel Type Engine Code
AVEO Hatchback (T300), SONIC Hatchback (T300) 2011-07-01 - 2015-12-01 1248 cc 70 KW 95 HP 4 Cylinders Diesel LSF
CHEVROLET AVEO Tre volumi (T300)
Model Year of Production Displacement KW HP Cylinders Fuel Type Engine Code
AVEO Tre volumi (T300), SONIC Tre volumi (T300) 2011-07-01 - 2015-12-01 1248 cc 70 KW 95 HP 4 Cylinders Diesel LSF
FIAT
FIAT IDEA (350_)
Model Year of Production Displacement KW HP Cylinders Fuel Type Engine Code
IDEA (350_) 2008-05-01 - 2012-12-01 1248 cc 70 KW 95 HP 4 Cylinders Diesel 199 B1.000
FIAT PUNTO (199_)
Model Year of Production Displacement KW HP Cylinders Fuel Type Engine Code
PUNTO (199_), PUNTO PURE (199_) 2012-03-01 - 1248 cc 70 KW 95 HP 4 Cylinders Diesel 330 A1.000
PUNTO (199_), PUNTO PURE (199_) 2012-03-01 - 1248 cc 70 KW 95 HP 4 Cylinders Diesel 199 B1.000
FIAT PUNTO EVO (199_)
Model Year of Production Displacement KW HP Cylinders Fuel Type Engine Code
PUNTO EVO (199_) 2009-10-01 - 2012-02-01 1248 cc 70 KW 95 HP 4 Cylinders Diesel 199 B1.000
FIAT QUBO (225_)
Model Year of Production Displacement KW HP Cylinders Fuel Type Engine Code
QUBO (225_) 2010-07-01 - 1248 cc 70 KW 95 HP 4 Cylinders Diesel 199 B1.000
QUBO (225_) 2010-07-01 - 1248 cc 70 KW 95 HP 4 Cylinders Diesel 552 83 775
QUBO (225_) 2010-07-01 - 1248 cc 70 KW 95 HP 4 Cylinders Diesel 330 A1.000
FIAT STRADA Pick-up (178_, 278_)
Model Year of Production Displacement KW HP Cylinders Fuel Type Engine Code
STRADA Pick-up (178_, 278_) 2010-10-01 - 1248 cc 70 KW 95 HP 4 Cylinders Diesel 199 B1.000
LANCIA
LANCIA MUSA (350_)
Model Year of Production Displacement KW HP Cylinders Fuel Type Engine Code
MUSA (350_) 2009-03-01 - 2012-09-01 1248 cc 70 KW 95 HP 4 Cylinders Diesel 199 B1.000
LANCIA YPSILON (312_)
Model Year of Production Displacement KW HP Cylinders Fuel Type Engine Code
YPSILON (312_) 2011-05-01 - 2018-08-01 1248 cc 70 KW 95 HP 4 Cylinders Diesel 312 B1.000
YPSILON (312_) 2011-05-01 - 2018-08-01 1248 cc 70 KW 95 HP 4 Cylinders Diesel 199 B1.000
OPEL
OPEL ASTRA J (P10)
Model Year of Production Displacement KW HP Cylinders Fuel Type Engine Code
ASTRA J (P10) 2009-12-01 - 2015-10-01 1248 cc 70 KW 95 HP 4 Cylinders Diesel A 13 DTE
OPEL ASTRA J Sports Tourer (P10)
Model Year of Production Displacement KW HP Cylinders Fuel Type Engine Code
ASTRA J Sports Tourer (P10) 2010-10-01 - 2014-10-01 1248 cc 70 KW 95 HP 4 Cylinders Diesel A 13 DTE
OPEL ASTRA J Tre volumi
Model Year of Production Displacement KW HP Cylinders Fuel Type Engine Code
ASTRA J Tre volumi, ASTRA Tre volumi 2012-06-01 - 2015-10-01 1248 cc 70 KW 95 HP 4 Cylinders Diesel A 13 DTE
OPEL COMBO Tour (X12)
Model Year of Production Displacement KW HP Cylinders Fuel Type Engine Code
COMBO Tour (X12) 2012-02-01 - 1248 cc 66 KW 90 HP 4 Cylinders Diesel A 13 FD
OPEL CORSA D (S07)
Model Year of Production Displacement KW HP Cylinders Fuel Type Engine Code
CORSA D (S07) 2009-06-01 - 2014-08-01 1248 cc 70 KW 95 HP 4 Cylinders Diesel A 13 DTR
CORSA D (S07) 2009-06-01 - 2014-08-01 1248 cc 70 KW 95 HP 4 Cylinders Diesel Z 13 DTE
CORSA D (S07) 2009-06-01 - 2014-08-01 1248 cc 70 KW 95 HP 4 Cylinders Diesel A 13 DTE
OPEL MERIVA B MPV / Space wagon (S10)
Model Year of Production Displacement KW HP Cylinders Fuel Type Engine Code
MERIVA B MPV / Space wagon (S10) 2010-06-01 - 2014-11-01 1248 cc 70 KW 95 HP 4 Cylinders Diesel A 13 DTE
VAUXHALL
VAUXHALL CORSA Mk III (D) (S07)
Model Year of Production Displacement KW HP Cylinders Fuel Type Engine Code
CORSA Mk III (D) (S07) 2010-07-01 - 2014-08-01 1248 cc 70 KW 95 HP 4 Cylinders Diesel A 13 DTE
CORSA Mk III (D) (S07) 2010-07-01 - 2014-08-01 1248 cc 70 KW 95 HP 4 Cylinders Diesel Z 13 DTE
CORSA Mk III (D) (S07) 2010-07-01 - 2014-08-01 1248 cc 70 KW 95 HP 4 Cylinders Diesel A 13 DTR
Techinical Info

The turbocharger with OE code 55212341 è is a supercharging component used on numerous vehicles of the FCA group (Fiat, Lancia, Alfa Romeo) and Opel with diesel engine 1.3 Multijet / CDTi. This turbocharger belongs to the BorgWarner BV35 family, designed to ensure good performance in terms of torque at low revs and low consumption, while maintaining compactness and reliability.à.

Technical characteristics

  • Geometry: fixed, with wastegate valve
  • Cooling: oil only
  • Actuator: pneumatic
  • Maximum boost pressure: up to 1.3–1.4 bar

The central body è made of high-strength steel with an Inconel turbine housing and lightweight alloy compressor wheel to reduce inertia.

DIPA può intervene to review this component as wellì which is important for the proper functioning of the engine.

Functionalityà

The function of the OE turbocharger 55212341 è is to increase the pressure of the’air intake in the cylinders, improving the’volumetric efficiency of the engine and increasing power and torque. The wastegate system allows limiting the maximum pressure, preventing overboost phenomena and protecting the internal mechanics of the engine.

Being devoid of variable geometry, this turbo è is less complex from a maintenance perspective but requires that the wastegate and the’actuator are perfectly efficient to ensure a correct response.

Brand and model on which the part è is mounted

The OE turbocharger 55212341 è has been mounted on a wide range of FCA, Opel, and Chevrolet vehicles equipped with the 1.3 diesel engine, including:

Fiat

  • Doblò (Bus, Cargo, Flatbed)
  • Fiorino (Chassis/Limousine)
  • Idea
  • Punto
  • Punto Evo
  • Qubo
  • Strada

Opel

  • Astra
  • Astra Sports Tourer
  • Combo Tour
  • Combo (Chassis, Limousine)
  • Corsa
  • Corsa Van
  • Meriva MPV

Lancia

  • Musa
  • Ypsilon

Alfa Romeo

  • MiTo

Chevrolet

  • Aveo

DIPA recommends to always check the compatibilityà of the spare part before the’purchase.

Defects and causes

The main defects found in the OE turbocharger 55212341 are generally related to:

  • Pressure drop: due to wear of the impeller or axial play of the’shaft.
  • Faulty wastegate actuator: pressure loss or broken diaphragm, preventing the valve from opening correctly.
  • Oil leaks: caused by clogging of the lubrication duct or obstructed oil return.
  • Abnormalà noise: a signal of contact between the impeller and the housing due to bearing wear.
  • Stuck turbocharger: in case of insufficient lubrication or delayed oil change.
  • Stuck wastegate: canò cause overboost or total pressure loss.

The’use of non-compliant oil or clogged filters significantly contributes to the reduction of the turbocharger's lifespan. Additionally, failure to replace the exhaust gasket or damaged manifolds canò generate black smoke and loss of efficiency.

Final conclusions

The OE turbocharger 55212341 is a critical component for the performance of the diesel engines 1.3 Multijet and CDTi used by Fiat, Opel, Alfa Romeo, Lancia, and Chevrolet. Its operation is based on a simple yet effective geometry, with a pneumatic actuator and integrated wastegate.

DIPA has a wide range of spare parts: from original ones to aftermarket parts selected from the best manufacturers on the market. Not only that: it offers refurbished components with performance equal to new, which allows for savings in replacement and contributes to environmental protection.’thanks to’circular economy. If the spare part you need is not è available, don't worry: DIPA canò refurbish “on demand.” your part restoring its full functionalityà and safety in a short time.