Egr Heat Exchanger Dipa Psa Ford 2.0 Diesel

The EGR valve with OE code 9807593080 is a modular component used on numerous PSA, Opel, Ford and Toyota vehicles equipped with 2.0 diesel engines Euro 5 and Euro 6. It is an advanced version of an EGR valve with an integrated heat exchanger, designed to reduce emissions of nitrogen oxides (NOx) through controlled recirculation of exhaust gases during combustion. The module consists of an electronic valve, a water-gas heat exchanger and an integrated actuator, offering high thermal efficiency and reliable long-term performance.

Technical features

The EGR module 9807593080 has a compact, multifunctional design. Main technical features include:

• Main body in die-cast aluminum or reinforced composite material
• Integrated water-gas heat exchanger with separate passages for coolant and exhaust gas
• Electronically controlled EGR valve with a 5-pin motorized actuator
• Metal gaskets and O-ring seals in fluoroelastomer for high sealing performance
• Integrated position sensor for control of the opening percentage

The module is prepared for direct installation on the exhaust manifold and for connection to the cooling and intake circuits.

DIPA offers a range of original and aftermarket replacement parts of equivalent quality.

Functionality

The primary function of the EGR valve is to reduce NOx emissions by reintroducing a percentage of burned gases into the intake manifold. In the version with an integrated heat exchanger, the gases are cooled before being reintroduced into the engine, improving combustion efficiency and further reducing nitrogen oxides. The system is fully controlled by the engine control unit (ECU), which modulates the valve opening based on temperature, load and engine speed. The presence of the EGR module contributes to compliance with Euro 5 and Euro 6 emissions standards.

Make and models on which the part is fitted

CITROËN

• C4 Grand Picasso
• C4
• C4 Picasso
• C5
• C5 III Estate
• DS4
• DS5
• Jumper Bus
• Jumper Van
• Jumper Flatbed/Chassis
• Jumpy Bus
• Jumpy Van
• Jumpy Flatbed/Chassis
• Spacetourer Bus

FORD

• C-Max
• C-Max Van
• Focus
• Focus Pickup / Fastback
• Focus Pickup / Van / Mixed-use
• Focus Saloon
• Focus Turnier
• Galaxy
• Grand C-Max
• Grand C-Max Van
• Kuga
• Mondeo 2-Volume / Fastback
• Mondeo Saloon
• Mondeo Turnier
• S-Max

PEUGEOT

• 3008 MPV / Space Wagon
• 3008 SUV
• 308
• 308 SW
• 5008
• 508
• 508 SW
• Boxer Bus
• Boxer Van
• Boxer Flatbed/Chassis
• Expert Van
• Expert Flatbed/Chassis
• Traveller Bus

DIPA recommends always verifying compatibility based on the specific engine code and the vehicle identification number (VIN).

Faults and causes

The main faults that can compromise the operation of the EGR valve 9807593080 include:

• Clogging of the gas passage: due to buildup of soot and vaporized oil over time
• Failure of the electric actuator: caused by internal breakage or faults in the control circuit
• Heat exchanger rupture: may cause coolant leaks and module overheating
• Mechanical seizure of the valve: caused by sticking due to soot or internal corrosion
• Position sensor error: preventing the ECU from correctly modulating the opening

The most frequent damages occur in the presence of oil in the intake circuit, irregular combustion or the use of contaminated fuel.

Possible associated DTC codes

DIPA highlights: before installing the valve in the vehicle, it is essential to clean the entire intake/exhaust circuit (intake manifold, air hoses, throttle body, FAP/DPF and all components involved with the exhaust gas and its recirculation).

Final conclusions

The EGR valve with OE code 9807593080 is a complex and strategic component in the management of emissions for 2.0 diesel Euro 5 and Euro 6 engines used by numerous PSA, Opel and Ford vehicles. The module integrates gas recirculation and cooling functions, ensuring high performance and reliability if properly maintained. However, its exposure to high-temperature exhaust gases and soot makes it susceptible to clogging and electronic failures.

DIPA offers a wide range of spare parts: from original to aftermarket components selected among the best manufacturers on the market. Additionally, it provides remanufactured components restored to like-new condition, offering cost savings on replacements and supporting environmental protection through the circular economy. Ask about availability of remanufactured parts in stock for quick repairs with no waiting time.